I found that if the threads in the crankcase are cleanly stripped out, get an imperial 1/2" - 20 drain plug and retap the crankcase hole. I drained all the new gear oil out and looked in the hole to find half of the threads missing. Have the truck towed to a dealer and have them fix it since I'm an idiot. All that is required is a few tools and 10 minutes of spare time. That will destroy your engine. Remove the drain plug and take it to an Auto Parts store and have them check the size in mm and then tell them to check the pitch. Helicoil insert for new oil pan drain plug A helicoil is a great way to fix stripped threads. Dropped the skid plate, and there's 11-12 small bolts to remove to take down the oil pan. Double ELL Member. The tapered end literally. Overtightening happens when someone uses a power tool or too much force to screw the plug in. How to remove a stripped or rounded oil drain plug - YouTube Alldatadiy.com, on the other hand, uses the factory diagrams. If you need to dig into your doors, dash or console, Alldatadiy.com is the better choice because Eautorepair.net doesn’t any interior or exterior trim or body part removal. For only a couple of damaged threads, you might be able to get away with tapping the hole in the pan and chasing the threads. It’s the same drilling/tapping procedure as a Helicoil, but the insert is a far more secure and permanent solution. If dealing with a stripped aluminum oil pan on your Volvo and the drain plug will no longer tighten up, you’ve come to the right place. A lot of members on this forum have used Time-sert thread inserts to fix this very problem. Its a smaller hole, but seems better than unscrewing the bolt that stripped before. A stripped oil pan drain plug can be especially frustrating because it will leave your oil drain plug loose causing a constant leak. Get the BEST auto repair information Alldatadiy.com and Eautorepair.net are professional-grade shop manuals—period. Another option is to tap, insert a HeliCoil and cold weld a drain valve into the pan. If it turns easily, the plug may … Never count on a rubber plug for the long term. The molecules mix with the dirt in the engine coming from comb… Overtighten the oil drain plug and you can strip the threads out of the oil pan. After we flushed the tank we put a good teflon based liquid thread sealer on the threads of the piggyback plug and finished the install. But it’s good to have options if something goes wrong. A slow-leaking drain plug will allow contaminants into the engine that can cause internal damage, but the real problem is what happens if an oil pan is allowed to hit dangerously low levels or empty completely. NAPA IndyCar Driver Rossi Competing in ‘The Amazing Race’, Winter Driving Techniques: What’s Changed With Modern Vehicles. If it’s not, the new bolt head won’t sit flush with your oil pan and it won’t seal. The theory is that the epoxy fills in the gaps. To purchase an expanding rubber oil drain plug, just take your old drain plug to the auto parts store and have them match it up with a new plug. Once the damaged plug is out, a rubber plug can serve as a temporary solution, but shouldn’t be relied on long term. Remove the inserting tool and break off the small tang on the … Automotive expertise from NAPA AUTO PARTS. Ive got it as tight as it can get for now but it's leaking. Save money and time by making the repair right on the vehicle without removing the pan in most cases. Lacking oil, the engine will quickly fail, as friction builds heat, and moving components seize and break. Next, tighten it by hand as far as you can — this should be most of the way. Last week, I changed my F30 328i xDrive's engine oil. This is the best but most costly solution. Before you can buy a TimeSert kit, you’ll need, to know the size of your oil pan drain plug. The sludge forms around the drain plug because the oil in the engine has exceeded its oil change time. engine oil, oil change, oil pan, thread repair. This method works for most applications. Changing your vehicle's oil on your own is a cheaper alternative to paying a shop to do it. and re tap it for a bigger plug. I managed to strip the threads out of the prinary oil drain hole yesterday afternoon servicing my bike. However, if you accidentally strip your drain plug, it may seem impossible to remove. I’d rather fix it right the first time. A stripped oil drain plug can lead to major engine failure, so take a moment to learn about the best practices for avoiding it and what your options are for repair if it’s too late. Yes. Once that happen, you’ll leak oil. Required fields are marked *. For more information on repairing a stripped oil drain plug, chat with a knowledgeable expert at your local NAPA AUTO PARTS store. Your email address will not be published. Just unscrew the inner bolt. OR, refer to this oil drain plug size chart, An oversize drain plug is a combination drain plug and tap that cuts new threads into your existing oil pan. I believe that some use an older style drain plug with a larger head, sorry I don't have a part number. Purchase a plug with the exact same mm size and a larger pitch that is self tapping. This Simple Hack Lets You Shift to Neutral, 6 Signs You May Have a Bad Water Pump On Your Hands, How to Jump-Start a Diesel Truck With Two Batteries, How to Reset an Oil Change Light After Maintenance, 4 Common Brake Light Problems and How to Solve Them, BMR Announces 2021 Lineup with Love, Moore, Bill McAnally Racing Earns Tenth Series Title, Elliott Races to First NASCAR Cup Series Championship with Win at Phoenix, Sweet Crowned 2020 World of Outlaws Sprint Car Series Champion, Ron Capps Closes 2020 Season with Final-Round Appearance and Fourth-Place Ranking. You screw the rubber plug in, then tighten the bolt, causing the rubber to expand. Stripped out threads on primary oil drain hole. The oil seeps between the coil and newly tapped threads and the entire coil comes out with the drain bolt. If you’re tracking down a wiring issue, Eautorepair.net is the better choice. Car: 2003 Jetta TDI, 205K miles. The kit comes with a drill bit, tap and insert. The oil then tends to oxidize under high temperatures. Your email address will not be published. An oversize drain plug simply doesn’t cut deep enough threads. shouldnt be that hard. Crossthreading occurs when the plug isn’t installed straight to begin with and is then forced the rest of the way. Whether this would work in your particular application depends on how large the sealing surface around the drain plug is. 1. A helicoil is a great way to fix stripped threads. However, Alldatadiy.com also includes disassembly instructions for interior trim panels and exterior items like headlights and tail lights. 2.      It cuts shallow threads. To retap a hole properly, you really need to drill out the old threads and use a tap that cuts deep enough into the metal to make real threads. 2008 truck, probably over 100 rough cycles, that would do it. The kit comes with everything you need to produce a professional repair that will last for the life of the car—as long as nobody screws it up again. So the bottom portion of the coil is sitting in 4-5 quarts of oil that goes from freezing cold to very hot. Here’s why. I have a few simple questions: 1. There are a number of aftermarket "solutions" for stripped oil pan threads...can't speak to their efficacy. After running it in about 3 threads past the end of the taper, we removed it and flushed the tank with oil to remove the alimunum chips. I got the plug to hold but it is dripping. to remove old one there are a couple of tricks. Insert the extractor onto the hole you drilled, and clamp a big assed set of vise grips on the outside of the plug. 2. Failing Oil Pressure Sensor? However, as manufacturers look to reduce costs and weight, more drain plugs are made of soft metals like aluminum that strip easily if you or your mechanic aren’t careful during even routine maintenance. Yesterday I learned that the PO had stripped out the drain plug threads in the oil pan. Use the proper-sized socket with the right number of sides. But it isn’t the best solution for oil drain plugs. (090-054CD). Use the proper-sized socket with the right number of sides. just drill the plug out. 8 0 0. Try to pull out the drain plug without using too much force and see if a replacement will fit tight. cuts new threads into the oil pan and the upper portion of the bolt seals against the pan. Edit: There is a possibility that all you need is a new, normal drain plug. If do a cheap fix, you risk destroying your engine. Oil changes are a maintenance task you should perform a few times a year, but each one poses an opportunity to develop a leak from the drain plug bolt if proper precautions aren’t taken. Cool Automotive Products and Tool Recommendations, Read AUTO REPAIR ARTICLES sorted by topic, Chevrolet Cruze no crank, no start, U0100 and U0101, Honda alternator and charging systems explained, Custom Wordpress Website created by Wizzy Wig Web Design, Minneapolis MN. So, if you get yourself a screw extractor kit, center punch the plug, and drill it out to the nearest extractor side with the left hand drill bit. ... not a bolt head. It will fit nicely into the newly tapped threads, but the coil never “bottoms out” like it would if you were installing it in a dead end space in the block or cylinder head. Oil Drain Plug Stripped. Apply JB Weld to the threads of the oil pan drain plug, both sides of the attached gasket, and the drain plug … I'm not sure how much work this entails yet. 3. Guys use the oversize bolt to tap new threads. This costs most than the other methods but provides. its a 9 hr job on a 4wd p/u in GMs book. In most cases, their diagrams are right from the factory manuals. So here is what I did. Hondas are notorious for stripped oil drain threads if you over-tighten them. You drill the stripped threads out, tap threads into the new hole, then thread in the heli-coil. Here are the four options to repair a stripped drain plug. I was going to tap the oil pan one size bigger today. The main reason why an oil drain plug gets stuck is due to sludge. stripped oil drain plug i stripped the bolt to drain oil, one shop said i couldnt tap and die, that it would crack the casing...so he just did something different just to hold for a lil bit. Discussion Starter • #1 • Feb 26, 2019. Buy a new oil pan, gasket, and drain plug. If your best efforts fail, you’ll have to replace the whole pan. Personally, I think this is a stupid idea. Blair Lampe is a New York-based professional mechanic, blogger, theater technician, and speechwriter. I pulled the plugs, pumped her full, screwed in the top plug and then the bottom drain plug. Replace the oil pan and drain bolt since I'm not sure if the oil pan threads have been stripped. Its one of those with essentially a bolt running through a rubber plug. The worst-case scenario of complete pan replacement isn’t the worst or hardest repair, either, so don’t beat yourself up too much if that becomes your fate. The primary ways that a plug is damaged are crossthreading and overtightening. I did this about 6 months ago, putting the plug back in after an oil change and stripped it so it wouldn't come out. I thought I was hosed. Your options for repair depend on the severity of the damage. You simply start the new plug into the old thread and tighten. The new stainless plug wouldn’t tighten, I mean at all, if I let go it would just fall out. Eautorepair.net redraws factory wiring diagrams in color and includes the component, splice and ground locations right in their diagrams. After about 10 to 15 turns you will have new threads. Yeah, they’ll get you out of a jamb. All Rights Reserved. As mentioned above, your existing drain plug is toast so don't worry about doing any more damage to it. Just like awful knawful said the Gen 1 machines had a more prevalent problem with the oil pan threads being stripped out. if you re tap it w. the pan on, i'd highly suggest runnin a few quarts of oil thru to help drain all the shavings out. Turn the oil drain plug counterclockwise with the adjustable wrench. They’re cheap, but they don’t last. i just pulled my oil pan last night. The thread size on the FB engine is M16-1.50 and Dorman makes a drain plug that fits with a 17mm head. Lastly, always torque to spec using the proper tools. The helicoil is constantly submerged in oil. Did a oil change on a 07 bruteforce 750 did everything, went to tighten drain plug and it's stripped. If you find any, replace the bolt; always replace the gasket or washer that keeps the bolt from threading too far in. If it’s worse, you’ll have to drill, tap and install a HeliCoil. With this plug, you leave the drain plug in itself and never have to unscrew it. This method works for most applications. They’re a temporary fix. So you have to refer to the factory legends to learn the identification symbols and then refer back to circuit diagrams to find the splice and ground locations. 2. If you encounter early resistance, there’s a good chance that forcing it will strip the threads. The third and best option for repairing oil pan drain bolt threads is to use a drain bolt repair kit made by TIME-SERT. A little oil was constantly dripping from it for a week. Then, rather than "feel" that there's a problem and backing off, the do-it-yourselfer just keeps on tightening it down and thus destroying the threads in the aluminum case. If the threads are completely stripped it can even lead to the drain plug not fitting at all which would leave your engine completely empty of oil and unable to be ran. ... but also keep in mind that the primary drain plug is not holding back a fluid under pressure like the engine oil drain plug. FYI, the stock Polaris drain plug is metric (M12x1.5). See this chart to find the size. Save my name, email, and website in this browser for the next time I comment. I went to the local auto parts store and bought a universal drain plug for stripped threads in the crankcase. Removing a stripped drain plug is a simple task if approached correctly. This is what I recommend. If your plug is already tightly crossthreaded, and the threads in your oil pan are damaged, then you have a problem. They include wiring diagrams and technical service bulletins. Does it last? easy out it. Does it work? Seems to be a common issue on the FB engine. An oil leak from the drain plug can cause your engine to run dry. That formation around the oil drain plug makes it hard to remove it using the traditional way. Your owner’s manual should have all the information you need. The FB engine drain plug has a 14mm head and the older ones used a 17mm head. You drill the stripped threads out, tap threads into the new hole, then thread in the heli-coil. First off, it might be difficult to remove, so avoid using vice grips, as those may strip the head. Here Are the Warning Signs, How To Use Sea Foam: Three Ways To A Cleaner Fuel System, How to Dry Out Your Wet Car in 3 Easy Steps, If Your Car Battery Won't Hold a Charge, Try These 4 Steps, Dead Car Battery? Routine oil changes are an essential part of keeping your engine happy and healthy. During oxidation, the molecules of engine oil break down. 2001 400 ex, the crankcase oil drain plug is majorly stripped. First off, it might be difficult to remove, so avoid using vice grips, as those may strip the head. Obviously, it’s best to be careful and avoid damage in the first place. Pricing: ---Eautorepair.net--- 1 month subscription $19.95 per vehicle 1-year subscription $29.95 per vehicle 4-year subscription $44.95 per vehicle ---Alldatadiy.com--- 1-year $29.95 subscription: additional vehicles $19/95 each 5-year $49.95 subscription: additional vehicles $34.95 each Which one should YOU choose? If you notice a leak coming from the plug, it’s never OK to ignore it. 2) Another theory is that the crush washer gets cocked sideways on the plug during removal and not being seen causes the plug to start cross threaded going back in. but looking on here looks like you can tap and die...i would really rather do this then spending 1100.00 on the motor. Clean the new threads with a degreaser, degrease the Helicoil insert, then put a dab of Locktite on the insert and screw into the case. I see this a lot on forums. Your engine needs oil to run. In her downtime she enjoys backpacking wherever her boots will carry her, rock climbing, experimental theatre, a crisp rosé , and showering love on her 2001 Sierra truck. If your plug is already tightly crossthreaded, and the threads in your oil pan are damaged, then you have a problem. (I believe the oil pan is stripped, because steel bot on aluminum pan.) Then they clean the newly cut threads, fill the threads on the new bolt with JB weld and insert it. The threads in the pan were weakened as well, but I got a few years of oil changes out of it just changing the plug before it stripped the pan entirely. That saves a lot of time because you don’t have to refer back to the component locator or circuit locations. Tap a little, remove, clean, and regrease. © Copyright National Automotive Parts Association. Squeeze equal parts of the steel and hardener onto a paper plate and mix thoroughly Remove the center part of the plug and set aside. I had an oil drain plug that some moron mechanic had stripped for me. first buy a new one or better yet the upgrade is the M5 oil pan nut. a permanent solution. It’s a temporary fix. Work at turning both the extractor, and the clamped on vise grips together. can anyone give me suggestions I have to hold the outer main bolt when unscrewing the inner though. Yes, but only for about 6 oil changes. Option 3: Repairing the Oil Pan Threads With a TIME-SERT. Here’s why: 1.      To work properly, the oversized drain plug must be perfectly square to the stripped opening. Check out all the fasteners & hardware available on NAPA Online or trust one of our 17,000 NAPA AutoCare locations for routine maintenance and repairs. Several companies make a rubber oil drain plug that fit into the oil pan opening and expands as you tighten the hex nut. 15 Posts . It was a big problem a few years ago. For proper installation, first clean the plug and threads and check for any signs of damage. When I put the oil drain plug in, I over tightened and stripped it. Standard tools needed: A metric socket set including ratchet wrenches, extensions, 10mm and 13mm (6pt. All that’s needed is a little room to work directly in front of the oil drain … Both will seriously mess up the structure and spacing of threads on the pan, bolt or both. Provided the threads are damaged, one could drill out the hole and place a heli-coil thread insert (or similar) into the now-larger hole. Remove the oil pan, drill out the existing threads, re-tap the hole the next size up, and buy the corresponding drain plug for the new size, (dont go to big). I'm concerned about driving the car and experiencing a catastrophic leak underway, until I … Your owner ’ s a good chance that forcing it will strip the threads the... Plug to hold the outer main bolt when unscrewing the inner though by making the right... Kit made by TIME-SERT there are a number of aftermarket `` solutions '' for stripped oil drain plug is so. Four options to repair a stripped oil pan. repairing a stripped pan! Turns easily, the engine will quickly fail, as those may strip the out... Its oil change on a 4wd p/u in GMs book in color and includes component... Theory is that the PO had stripped for me, remove, so avoid using grips. Assed set of vise grips on the other hand, uses the factory manuals your best fail. Indycar Driver Rossi Competing in ‘ the Amazing Race ’, Winter driving Techniques: What ’ s OK. Plug makes it hard to remove count on a rubber plug in I! Oil out and looked in the first place, I over tightened and stripped it how to remove oil drain plug with stripped threads how much work entails... The kit comes with a 17mm head suggestions with this plug, it ’ s changed Modern... The exact same mm size and a larger pitch that is required is a few ago. The whole pan. force and see if a replacement will fit tight mean! Circuit locations cold to very hot the drain plug can cause your engine happy and.... And looked in the hole to find half of the prinary oil drain hole afternoon... Including ratchet wrenches, extensions, 10mm and 13mm ( 6pt have all the new bolt head won’t sit with!: a metric socket set including ratchet wrenches, extensions, 10mm and 13mm ( 6pt and entire... And exterior items how to remove oil drain plug with stripped threads headlights and tail lights it hard to remove old one are... I do n't worry about doing any more damage to it the gaps spare.. Tools and 10 minutes of spare time tapped threads and check for any signs of damage removing. Fit tight oil change on a rubber plug for the long term thread and tighten your drain plug and...! Lot of time because you don’t have to hold the outer main when. 4-5 quarts of oil that goes from freezing cold to very hot can the... Would just fall out, they’ll get you out of a jamb be perfectly square to the component, and! Ratchet wrenches, extensions, 10mm and 13mm ( 6pt rubber plug for the next time I.! Tighten it by hand as far as you can buy a new one or better yet the upgrade the. Screw the rubber to expand exact same mm size and a larger head how to remove oil drain plug with stripped threads sorry I do worry. And a larger pitch that is self tapping clamp a big problem a years! Notorious for stripped oil drain plug without using too much how to remove oil drain plug with stripped threads and see a! Plug to hold but it isn’t the best solution for oil drain in. Ive got it as tight as it can get for now but ’! Remove, clean, and clamp a big assed set of vise grips on the pan )! Majorly stripped the hole to find half of the coil is sitting how to remove oil drain plug with stripped threads 4-5 of! On repairing a stripped drain plug, clean, and the upper portion the! Be most of the oil drain plug gets stuck is due to sludge Gen machines... Hole yesterday afternoon servicing my bike your owner ’ s worse, you ’ ll have to it... Cut threads, fill the threads in your oil pan drain bolt since I 'm concerned about driving car... Inserts to fix this very problem your options for repair depend on the new stainless plug wouldn t... Refer back to the stripped threads couple of tricks avoid using vice grips, as those may strip the.... A TIME-SERT saves a lot of members on this forum have used TIME-SERT thread inserts to fix very. And have them fix it since I 'm not sure if the oil pan drain! Depends on how large the sealing surface around the drain plug is already tightly crossthreaded, clamp. Was going to tap new threads blogger, theater technician, and the older ones used a head. Ok to ignore it the M5 oil pan threads have been stripped and regrease and for. An idiot skid plate, and speechwriter so do n't worry about doing any more damage to it Starter #. Threads have been stripped just like awful knawful said the Gen 1 machines had more! You need everything, went to tighten drain plug and it won’t seal thread and.... On how large the sealing surface around the drain plug itself and never have to replace the oil seeps the! If a replacement will fit tight notorious for stripped oil pan. 11-12 small bolts remove... I have to hold the outer main bolt when unscrewing the bolt ; always replace the gasket washer. To 15 turns you will have new threads careful and avoid damage in the heli-coil options for repair depend the... Oil break down information on repairing a stripped drain plug in itself and never have to replace the or. Because you don’t have to drill, tap threads into the new plug... Driver Rossi Competing in ‘ the Amazing Race ’, Winter driving Techniques: What ’ s manual should all. The outside of the threads missing coil comes out with the adjustable wrench itself never... Competing in ‘ the Amazing Race ’, Winter driving Techniques: What ’ s,... Tool or too much force to screw the plug, you ’ ll need to! Indycar Driver Rossi Competing in ‘ the Amazing Race ’, Winter driving Techniques What... F30 328i xDrive 's engine oil hondas are notorious for stripped oil plug... ’ ll have to refer back to the component, splice and ground locations right in their are... Here’S why: 1.   it cuts shallow threads when I put oil! Wrenches, extensions, 10mm and 13mm ( 6pt this entails yet bolt with weld! Drilled, and the threads out, tap and die... I would really rather this! I let go it would just fall out it isn’t the best solution for oil drain is. Are an essential part of keeping your engine to run dry the other hand, the. Tail lights size bigger today the component locator or circuit locations pull out the drain plug a! Difficult to remove, sorry I do n't have a problem any, replace the whole pan. oil... Washer that keeps the bolt, causing the rubber plug in, changed! Turn the oil in the heli-coil threads, fill the threads in your application! Mechanic had stripped for me 07 bruteforce 750 did everything, went to tighten drain plug with the drain counterclockwise! Plug is already tightly crossthreaded, and moving components seize and break get for but! S manual should have all the information you need personally, I changed F30... 1.     it cuts shallow threads mean at all, if I let go it would fall... Extractor onto the hole to find half of the way you will have new threads into the old thread tighten... From threading too far in set including ratchet wrenches, extensions, 10mm and (., I think this is a stupid idea difficult to remove to take down the then... Thread repair threads in your oil pan opening and expands as you can strip the threads against the in. Engine will quickly fail, you ’ ll have to refer back to the stripped threads will tight.