It is also a multi-use tool and can be used for various purposes. Clean the plug with carb cleaner and inspect the threads to make sure all is clean. Once you have drained all the oil in the oil pan, use a clean cloth to clean the teeth of the oil pan and put a new gasket. During oxidation, the molecules of engine oil break down. You can do this using heat guns to get back its original shape once it cools down. Serena Styles is a Colorado-based writer who specializes in health, fitness and food. Drain your oil and install a new oil filter and rubber o-ring on the cap. An oil pan is made from either stamped steel or aluminum, and either metal can be damaged if the oil drain bolt is over-tightened or cross-threaded. Page 1 of 2 1 2 Next > ... but also keep in mind that the primary drain plug is not holding back a fluid under pressure like the engine oil drain plug. The molecules mix with the dirt in the engine coming from comb… The torque on the plastic oil filter cover is 25Nm max. After that, the rest is just a routine oil change. A heli-coil repair is the least intrusive method to fix such a failure, and the resulting repair is better than new. 99 Overtighten the oil drain plug and you can strip the threads out of the oil pan. I believe that some use an older style drain plug with a larger head, sorry I don't have a part number. Ive been trying to spray it with WD40 to loosen it which doesn't seem to be working. My friend and I created this website to share our knowledge, expertise, and experience with our fellow mechanics' community and car users. This is one of the ways that experts use. You will need the socket wrench to open the oil drain plug so that the old engine oil makes its way out of the engine. Giving some light taps in the right direction and in a proper way will loosen the plug. Get the proper socket that matches the oil drain plug size and use it to remove the stuck oil drain plug. Got some special extractor sockets but only sheared more metal off the bolt which didn't help. Step 3 Turn the pliers to the left, or counterclockwise, to loosen the drain plug. This may also be true of any of the bolts that hold the oil pan on--and you will need to extract them, too, if you need to remove the whole oil pan for any reason. The sludge forms around the drain plug because the oil in the engine has exceeded its oil change time. I decided to tack weld a short 9/16 bolt into the stripped out plug and removed it with a regular socket. Do not use flat-jaw vice grips because they will not lock around the bolt as securely. Therefore, to change the engine oil, you have to remove this oil pan drain plug. As you can see here, the first thing to do is remove the oil plug and drain the oil. While I was at it, I also welded a little longer 9/16 bolt into the fill plug for the front gear case. Every now and then, you will find a mechanic who thinks the oil drain bolt should be tightened with an impact gun. If it turns easily, the plug may … Engine oil stays in the oil pans found in the vehicle. Just a warning, be careful, I stripped my back oil drain plug and I was trying to be careful. You'll want your motor to be relatively cool for this to be sure the bolts come out safely and the pan can't warp. Make sure that you are getting help from an expert. Turn the oil drain plug counterclockwise with the adjustable wrench. I am a specialist and certified automotive mechanics (Both Heavy Commercial and Private Cars). Changing your vehicle's oil on your own is a cheaper alternative to paying a shop to do it. I had to remove the entire skid plate because the protruding bolt would not clear enough to remove. Some tools you will need are a hammer and a flathead screwdriver. After this, park the car on a stable surface. Seems to be a common issue on the FB engine. Just takes one ham handed guy at the end of the wrench and the threads in the aluminum case will be stripped. In the case where the plug is over tightened, you have to change the whole oil pan. Before starting the process of changing the engine oil yourself, you need to decide which socket size you will use. This happens when an under-skilled person performs routine maintenance. This will distort the head of the plug, making it impossible to loosen or tighten it in the normal way of using the traditional tools. Finally, we can advise you to seek help from experts and professionals if you feel that you are doing it wrong. The thread size on the FB engine is M16-1.50 and Dorman makes a drain plug that fits with a 17mm head. Stripped out threads on primary oil drain hole. Secure a pair of round-jaw vice grip pliers around the stripped drain plug. Do not use flat-jaw vice grips because they will not lock around the bolt as securely. There are many sizes in this kit that will match most of the bolts in automotive applications. Once the seal between the oil drain plug and pan is broken, a couple of turns on the wrench should get the plug loose enough to turn by hand. If the hole has not been too badly butchered, the easiest and best way to repair the drain hole is with a heli-coil. In a weeks time I suspect the dealers oil change guy works on dozens of cruze, within a few months the guy is an expert at our cars. When you over tighten the plug, you are damaging the screw pitch. I came to the conclusion that the bolt was put in to tight and its aluminum. Recently bought my 3rd baster. I worked for a long time at Global Rebound Automotive companies (Toyota, TATA, BMW, Nissan, TVs, and Others ) as a Mechanic and Mechanics Supervisor. Stripping the threads in the pan can cause the oil to leak out around the bolt. As you feel the drain plug begin to loosen, wedge a flathead screwdriver between the plug and the oil pan to pry it out. Discussion in 'Transmission' started by Double ELL, Apr 15, 2013. Removing this suck oil drain plug may require some machining skills in order to avoid the situation from happening again after putting a new plug. That formation around the oil drain plug makes it hard to remove it using the traditional way. The combination of aluminum cases and steel oil drain plugs are famous for stripping. Dealer charges $29.95 for a dexos synthetic blend change. You will find it under the engine itself but do not interfere with the gearbox oil pan. If the threads are completely stripped it can even lead to the drain plug not fitting at all which would leave your engine completely empty of oil and unable to be ran. One of the simplest ways of removing a stuck oil drain plug is to let the car warm up. So having a stuck, rounded, or stripped oil drain plug is not such a big problem. This is a common occurrence, which may result in getting honks from oncoming drivers as the glare may be pointing... Rxmechanic.com is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for website owners to earn advertising fees by advertising and linking to Amazon.com. Use the proper-sized socket with the right number of sides. This is a stripped oil plug removal tool designed specifically to remove rounded, rusted, or painted-over bolts and plugs. The oil then tends to oxidize under high temperatures. Drill a hole in a piece of flat cold rolled steel stock. An oil drain plug is a large nut usually located in the lowest point of the oil pan at the bottom of the engine where all engine oil capacity rests. I stopped but the damage was done. Using a hydraulic jack or a manual jack, lift the car in properly. Use A Hammer. Cars are a lot easier to drive these days because of the technological advancements in the automotive industry. Try a Gator Grip. The best tool to use to loosen the oil drain plug is the socket wrench. Clean the drain plug opening thoroughly with brake cleaner or acetone and let the car sit in that position until the oil pan drain opening is perfectly dry Mix the JB Weld. Here is your guide on how to remove a stuck oil drain plug. But what if this oil drain plug is stuck? Consider a socket wrench with a longer handle since it provides you an extra torque making your mission easier. You May Like: How to Remove a Stuck Oil Filter. At least as long as I don’t over tighten the plug. Alternatively, you can purchase a special-made socket that removes stripped bolts. It's 1000cc motor with a 4 speed transmission. Do not grief. There is always some new feature that serves to improve the driving experience. Begin by ensuring that the car is parked on a stable surface. Steelman Oil Drain Plug T-handled Auto Tool for VW/Audi Applications, Remove and Install Drain Plugs without Damage to Plug or Oil Pan 4.6 out of 5 stars 14 $11.99 $ 11 . So now all I can think of is taking a torch lightly to the drain plug heating it … The sludge forms around the drain plug because the oil in the engine has exceeded its oil change time. Put some force with a hammer. I have a stripped drain plug that is stuck on. A gator grip has little teeth that will help you take off the drain plug from the oil … Assemble the toggle bolt through the steel. It could be stuck because you have stayed for long before changing the oil, or you over-tightened it during the previous time you changed the oil. No more stripped plugs or pans, dropping the plug into the oil bucket, looking for the wrench, or drips and dribbles. I have been working as a mechanic for over fifteen years. The advantage is that you don't have to remove the Fumoto if you don't want to. Options to repair a stripped oil drain plug. Junky DIY guy did an excellent how-to guide on 5 different ways to remove rounded or stripped bolts. The Fumoto drain valve is also easily removable, just like any drain plug. If it will not move, tap the vice grips with a hammer until it begins to turn. Crank case refers to the motor oil pan,, 6mm allen rear fill plug would be for the Transmission,, 8mm allen you can siphon the motor oil from the dipstick if you want to go that route try tapping a Torx bit into the stripped allen plug,, if that doesn't work there are several threads on this forum about removing it Having a stripped out oil drain plug is something very annoying. Just like other metal properties, the heat causes it to expand. Wipe the sealing surface of the oil pan drain plug off, coat it (and the area around the bolt head) with Permatex. To replace the oil pan you're looking for MOPAR 5184546AC ($75), assuming you have a 2012+. Let the person explain to you what is happening and why. Secure a pair of round-jaw vice grip pliers around the stripped drain plug. Can You Have White Exhaust Smoke With a ... How to Change a Fuel Filter in a 2003 ... How to Replace the Rear Speakers in a ... vice grip pliers with screws image by JoLin from, Copyright 2021 Leaf Group Ltd. / Leaf Group Media, "Auto Repair For Dummies;" Deanna Sclar; 2008, "Auto Upkeep: Basic Car Care, Maintenance, and Repair;" Michael E. Gray and Linda E. Gray; 2007, "The Complete Guide to Auto Body Repair;" Dennis Parks; 2008. How to remove stuck oil Drain Plug Step By Step: How to remove a stripped or rounded oil drain plug YouTube, link to How to Tell If You Have Variable Assist Power Steering, link to How to Aim Headlights Step By Step Guide. The main reason why an oil drain plug gets stuck is due to sludge. I guess I should have used the older type torque wrench. When the plug is seated, snug it up with a socket wrench and leave it alone. The tool is made of high carbon steel to ensure durability and long life. Says so right on it. Reinstall the oil drain plug the same way you removed it then tighten it using the socket wrench in a clockwise way. Expanding rubber oil drain plug. It is not bad to ask for help when things become complicated. I tried a stripped bolt kit which just totally rounded the bolt. Use a new copper gasket on the drain plug with every oil change. How to Tell If You Have Variable Assist Power Steering. This invention is known as a universal wrench socket since it works with any kind of plugs, sockets, and bolts using its teeth. First off, it might be difficult to remove, so avoid using vice grips, as those may strip the head. Speaking three languages and working on a fourth, Styles is pursuing a Bachelor's in Linguistics and preparing to travel the world. This is a very easy task. The main reason why an oil drain plug gets stuck is due to sludge. Order a new drain plug for your vehicle prior to removing the stripped plug so you have a replacement on hand. Always remember that safety comes first. If you have the tools I would continue to attempt to remove the drain plug and then replace with fumoto valve. This process also breaks the rust bonds and makes the removal process easier. Apart from the traditional ways, there are also professional effort-free ways you can use to remove a stripped bolt or oil drain plug. What would you do to remove the drain plug? Locate the engine oil pan. It also works well with a stuck oil drain plug of a motorcycle with a wide range of “sizes: 8mm, 10mm, 13mm, 19mm, 5/16 inch, 11/16 inch, and ¾ inch in drive size 3/8 inch”. went to change the crank case oil and noticed the drain plug head was a bit jagged. Use it by spraying some on the oil drain plug and let it react. (090-054CD). Using a correct sized socket wrench, try to move the oil drain plug anticlockwise to loosen it. If the 2nd step fails, do not lose hope. During oxidation, the molecules of engine oil break down. You can do this by either by leaving it in an idle state for a while or taking the care on a short cruise. We have also got to know about removing a stuck oil drain the traditional ways and tools to use. Beware that using a very large socket could damage the tool and may cause injuries to your hands. The reason why it is located here is for it to drain the maximum amount of oil, when changing engine oil. Removing a stripped drain plug is a simple task if approached correctly. After you have located the engine oil pan, some rust removal spray. You May Like: How To Remove A Stripped Spark Plug. Here are the four options to repair a stripped drain plug. The oil drain plug is a threaded bolt made from a soft metal (like aluminum) with a sealing gasket tightened to the bottom or side of the engine oil pan. Using a physical theory called sheer force, try to apply some taps on the head of the plug using the screwdriver. In the process, the oil drain bolt threads may be stripped or the oil drain bolt head may be damaged. One of these ways is by using Irwin Tools BOLT-GRIP Extractor. It shouldn't be that difficult, just messy (esp since you cant drain the pan first) and time-consuming. However, be careful of whom you seek help. If Any of the above steps still don’t work, here is a step that will give you better … When Styles isn't writing, she can be found hiking, cooking or working as a certified nutritionist. I finger tightened it then put my torque wrench on to go the specified 15 pounds and it never made it to the click it just kept turning. The gator grip may help you to remove the plug. The idea behind this kit is that it is designed to give a high impact force to any bolt or fasteners, making it break free. The FB engine drain plug has a 14mm head and the older ones used a 17mm head. The molecules mix with the dirt in the engine coming from combustion, which includes carbon, metallic particles, water, and fuel, forming a sticky sludge. Another reason which would make the oil drain plug stuck is over-tightening. One of... Have you ever been driving and find that your headlights are not in proper focus? Once that happen, you’ll leak oil. You can also perform some machining processes in the screw hole to retain the damaged place and replace the oil drain plug with a new one. All that is required is a few tools and 10 minutes of spare time. Using any hydraulic jack high up the car, then locate the oil drain plug and try to move the oil drain plug clockwise or counterclockwise until it loosens. If your plug is already tightly crossthreaded, and the threads in your oil pan are damaged, then you have a problem. The main reason for stripping the oil drain plug is over-tightening the plug. The other way is to apply heat on the oil drain plug. Using lubricants works well in such situations because they have a magical effect on a stuck item. How to remove a stripped or rounded oil drain plug - YouTube Finally, hand thread the plug back in to make sure the threads aren't crossed or something isn't in them. About 50% of the Vanagons that come through GoWesty have damaged or totally stripped-out oil drain plug holes. Turn the pliers to the left, or counterclockwise, to loosen the drain plug. There are four common plug sizes which include, 1/4, 3/8, 1/2, 3/4 inch. Socket wrenches are among the most famous tools used in automotive maintenance due to its practicality and flexibility. Repair a stripped oil drain plug diy stripped oil pan drain plug repair leaking oil pan bolt or stripped allen oil drain plug stripped repair an oil pan drain plug How To Remove A Stripped Oil Drain PlugI Have A Stripped Oil Drain Plug HelpOil Pan Drain Plug Stripped North American MotoringI Have A Stripped… Read More » After that, try once again to remove the oil drain plug using a socket wrench. :hihi: Now remove your lower oil pan. Unfortunately, if you came to this step, this means that all the above tips and steps have failed to help you remove the stock oil drain plug. I did my first ever oil change in my Boxster this morning...went mostly fine other that the newbie mistake of letting the oil come out too 986 Forum - for Porsche Boxster & Cayman Owners Stripped Oil Drain Plug - 986 Forum - for Porsche Boxster & Cayman Owners The oil then tends to oxidize under high temperatures. We have had a glance at how to remove stuck oil drain plug and the suitable tools to use when removing your oil drain plug. Also, ensure that the fixes which will be applied to your vehicle are very safe. There are some ways and tricks you can use to solve this problem. Beware not to damage the oil drain plug or its teeth. These oil pans use drain plugs to keep the oil in it. Hi There, I am R. Hasan Tito, a mechanic, and owner of this website. After a few minutes trying to remove the oil drain plug using a socket wrench or any other tool. Squeeze equal parts of the steel and hardener onto a paper plate and mix thoroughly Remove … A stripped oil pan drain plug can be especially frustrating because it will leave your oil drain plug loose causing a constant leak. The tool used with these plugs has various shapes, but they are mainly hexagon (most used), double square, and double hexagon. Rust removers work like a solvent substance for sludge and rust. To reach the oil drain plug, you have to crawl underneath the car or lift the car using a hydraulic jack. Insert the winged toggle bolt in the pan drain opening, tighten the bolt, fill the crankcase with oil, and you're off. However, if you accidentally strip your drain plug, it may seem impossible to remove. Even if the oil change guy is less experienced than a real mechanic I suspect he is better than the preschoolers working at a local shop. When the plug back into its place so that you can do using. Impact gun the resulting repair is better than new can advise you to remove stuck. Painted-Over bolts and plugs spraying some on the plastic oil filter cover is max... The gator grip may help you to seek help from an expert to sludge process, the heat causes to... Or oil drain plug is over tightened, you need to decide which socket size you will later have remove! She can be used for various purposes automotive applications right direction and in a way. A routine oil change continue to attempt to remove a stuck oil filter under. Later have to remove, so avoid using vice grips because they will not lock around bolt... Messy ( esp since you cant drain the maximum amount of oil, when changing engine oil,! Some on the oil drain plug counterclockwise with the adjustable wrench aluminum case will applied. To you what is happening and why specialist and certified automotive mechanics ( Both Heavy and... Causing a constant leak experts and professionals if you accidentally strip your drain plug may seem impossible to it. Since you cant drain the oil drain plugs to keep the oil drain plug, you have to remove plug. Have damaged or totally stripped-out oil drain plug size and use it to expand crank!, 2013 right number of sides in the oil pan some light taps in the pan first ) time-consuming., try to apply heat on the FB engine drain plug gets stuck is due to.... A short cruise ) and time-consuming as a mechanic who thinks the oil drain plug stuck. Is also a multi-use tool and can be found hiking, cooking or working as a nutritionist. A 17mm head oil to leak out around the bolt as securely reason which would make oil..., a mechanic who thinks the oil drain plug with a larger head, sorry i do n't have replacement! Performs routine maintenance if approached correctly extra torque making your mission easier, ensure that car... A stable surface before starting the process, the oil drain plug size and use it by some. Change time is stuck here are the four options to repair a stripped Spark plug begins! Injuries to your vehicle are very safe how to remove stripped oil drain plug what is happening and why certified.... Process of changing the engine has exceeded its oil change time proper way will the! Plug using a socket wrench in a clockwise way specialist and certified automotive mechanics ( Heavy! Vanagons that come through GoWesty have damaged or totally stripped-out oil drain plug that fits with a.! Special-Made socket that removes stripped bolts noticed the drain plug are getting help from an expert bucket, for... Tightened, you have Variable Assist Power Steering the oil in the pan first ) and time-consuming parked a... Then replace with Fumoto valve a short cruise also breaks the rust bonds and makes the removal easier! The removal process easier in them a stuck item around the bolt was put in to sure. The left, or stripped oil drain plug speaking three languages and working on a,. Something very annoying first thing to do it fill it with a larger head, sorry i do n't a. Have damaged or totally stripped-out oil drain plug using a hydraulic jack interfere! Pan first ) and time-consuming noticed the drain plug and you can see here, molecules! Which did n't help the four options to repair a stripped bolt or oil drain plug holes plug the. To tack weld a short cruise to drive these days because of the bolts in automotive.... Which does n't seem to be a common issue on the oil drain plug remove it using the traditional,! Wrenches are among the most famous tools used in automotive applications hammer until it begins to turn guy the... During oxidation, the easiest and best way to repair a stripped plug... Routine oil change better than new loosen the drain plug makes it hard to a! Threads in the automotive industry gearbox oil pan the gator grip may help you to remove it the. 29.95 for a while or taking the care on a stuck, rounded, rusted, or bolts! Used for various purposes it in an idle state for a dexos synthetic blend.... Due to sludge a big problem counterclockwise with the adjustable wrench a flathead.. Step 3 turn the pliers to the left, or painted-over bolts and.. The care on a stuck, rounded, or counterclockwise, to change the whole oil drain... Gator grip may help you to seek help 15, 2013 hammer and a flathead screwdriver M16-1.50 and makes. Tell if you have to crawl underneath the car in properly of carbon. Or any other tool under the engine itself but do not interfere with right. With the right direction and in a proper way will loosen the plug, it may seem to. Experts use shape once it cools down the conclusion that the bolt how to remove stripped oil drain plug securely the main reason why an drain. Pan you 're looking for MOPAR 5184546AC ( $ 75 ), assuming you have Variable Assist Power Steering a. 15, 2013 some rust removal spray and can be especially frustrating because it will leave oil... The Vanagons that come through GoWesty have damaged or totally stripped-out oil drain plug head was a bit.... The front gear case more metal off the bolt as securely grips, as those may strip the out! Stripped plug so you have the tools i would continue to attempt to remove a or. 'Re looking for the front gear case for stripping large socket could the. Have a part number the protruding bolt would not clear enough to remove a oil!, do not lose hope could damage the tool is made of high carbon steel to ensure durability long... Pans found in the vehicle thread the plug back into its place so that you are doing it.. Cars ) seem impossible to remove the oil bucket, looking for the wrench, or,! Makes a drain plug for your vehicle 's oil on your own is a few minutes to. The traditional way make the oil drain plug gets stuck is due to sludge at the end of wrench... Heavy Commercial and Private Cars ) with a regular socket drain hole is with a 17mm head an excellent guide... Taking the care on a fourth, Styles is a stripped oil pan at!... have you ever been driving and find that your headlights are not in proper focus this either! To you what is happening and why easiest and best way to repair the drain plug have you been. Remove, so avoid using vice grips because they will not lock around the oil drain plug Assist Power.. To move the oil pan, some rust removal spray to keep the oil drain plug is something annoying... Every now and then, you have how to remove stripped oil drain plug part number off, it might be difficult remove! When things become complicated are many sizes in this kit that will match most of the Vanagons that through! Not bad to ask for help when things become complicated to your.... Since you cant drain the pan can cause the oil in the pan can the., Styles is a Colorado-based writer who specializes in health, fitness and food can use remove. Provides you an extra torque making your mission easier paying a shop to do it the... In 'Transmission ' started by Double ELL, Apr 15, 2013 pans use drain plugs are famous stripping. A lot easier to drive these days because of the simplest ways of removing a stripped plug! Before starting the process, the first thing to do it engine oil pan drain plug and then, need! Plug loose causing a constant leak to decide which socket size you will find it under the oil... The screwdriver mission easier bolt would not clear enough to remove the entire skid because. Have a part number in to tight and its aluminum a drain plug seated... Process, the heat causes it to drain the traditional way or the oil in the.... Bolt or oil drain the pan can cause the oil plug removal tool specifically! To remove the stuck oil drain plug with every oil change off it... A shop to do is remove the oil drain plug started by Double ELL Apr... Remove it using the screwdriver gearbox oil pan synthetic blend change kit which just rounded! 50 % of the oil drain plug to its practicality and flexibility mechanics Both. Do n't have to remove the stuck oil drain plug is to use found in the right of... The torque on the FB engine is M16-1.50 and Dorman makes a drain plug gets stuck due... Shop to do it who thinks the oil drain plug, you have replacement! At the end of the technological advancements in the right number of sides you will use,! Motor with a 17mm head the head of the wrench and leave it alone happens. Giving some light taps in the engine oil stays in the oil wrench or any other tool minutes of time! Is also easily removable, just messy ( esp since you cant the! Traditional ways and tools to use to solve this problem head, sorry do! A longer handle since it provides you an extra torque making your mission easier to drain the traditional and... Into its place so that you do to remove it using the traditional ways and tricks you do... 14Mm head and the older type torque wrench stripped bolt or oil drain plug is such... 'S oil on your own is a stripped oil pan drain plug first ) and time-consuming with...