But do you know how to cut plexiglass with a jigsaw? However, a bandsaw is not a hand saw – it is a big saw that you use a lot differently. Practice on a smaller, scrap piece of plexiglass before making your first cut. The cutting capacity is 5/64" to 3/4" thick plexiglass and lexan sheets. Draw the entire line of the cut from end to end, using a straight edge for any segments that require a perfectly straight line. Scoring and Snapping Thin Plexiglass Lay the plexiglass flat on a work surface. Cutting a Straight Line by Scoring the Acrylic Set the acrylic on a flat surface. When cutting plexiglass you have the option of using a number of different power saws including a table saw, circular saw, even a router. You can still cut curves in the glass with a bandsaw, but not nearly as tight and intricate as you can with a jigsaw. When cutting plexiglass you have the option of using a number of different power saws including a table saw, circular saw, even a router. If you are making a long, straight cut in plexiglass, it is advisable to use a different tool. Line up the jigsaw with the mark you made and keep the guide plate flat to the surface. However, the jigsaw is the perfect saw when you need to make curved cuts, or adjust your angle as you go. Also, not only can the jigsaw start cutting from the edge of the plexiglass, but it can also cut from the middle. Don’t try to go too fast through the cut. There, we said it. 1995-2018 MH Sub I, LLC dba Internet Brands. You can slow down a bit (not too much) once you get into the cut, but hitting the edge of the plexiglass with a little bit of momentum is key. Website operating Figure 2 shows a suitable cutting board. However, if you have a straight cut, then the best table saw will be wonderfully accurate and efficient. Another tool you can use to cut plexiglass is a jigsaw. Further, you can cut the plexiglass with the help of a guide plate. A jigsaw is the most ideal type of saw to use courtesy of its speed of cutting and the smooth finishing it achieves. Make sure you are using the right table saw blade to cut plexiglass with. As an aside, this is where a great cordless jigsaw can come in handy, because you’ll never have to worry about the cord getting in the way and having to stop the cut. Use the jigsaw to cut the acrylic The step – by – step jigsaw instruction could be identical with a table or a circular saw, but the jigsaw could support you in different cutting. When you near the end of the cut, grab the overhanging section of … Bosch 3-5/8 in. Cutting plexiglass can result in splinters or shards that can pose a hazard. This is key because the material can melt together immediately following your jigsaw’s cut, destroying any progress that you’ve made. If you force the blade, you might suffer serious injuries, as the blade might snap. To reduce the work of cleaning up the cut, use the finest blade that you can find. If you want to cut metal with a jigsaw , you should shut the dust blower off to avoid spreading the chips on the floor. Lay the plexiglass flat on a work surface. I have an old (got it at an auction in 1995) industrial jig saw. A jigsaw works well because the blade doesn’t get hot enough to melt the plexiglass. Just like with a circular saw, don’t cut too fast, but keep a steady rhythm. As you can see, there are a lot of different saws that you can use to cut plexi glass with. Even a cheap jigsaw will do a better job than a hacksaw, so maybe it’s time to pick one up! To make it easier to … Put on the safety glasses before you begin. Bosch 3-5/8 in. A conventional method of cutting this material is via laser, which achieves a clean cut. A jigsaw is a handy tool that can take on plenty of tasks in the garage and workshop​. Apply a strip of painter's tape to the cut line to prevent cracking. This is because polycarbonate sheet is very strong and also heat resistant. If you want to clean up those edges and make them smooth, you can sand the areas with a ​fine grit of sandpaper. ​If during your cutting, you feel a little more resistance from the blade than your comfortable with, feel free to back off of the cut and turn the jigsaw off for a moment. How To Cut With A Jigsaw. You can use a jigsaw for a number of projects. All rights reserved. Highly rated, affordable, quality brand in auto and home improvement tools and hardware. However, it is important to know what a jigsaw is best used for. You can also drill holes along the guideline if you want to. With a good carbide blade, one with at least 20 teeth per inch, you can easily cut through plexiglass sheets and all sorts of plastic, such as PVC piping for example. A jigsaw is particularly good choice because of it’s ability to cut both straight and curved lines, while also allowing you to work across large plexiglass surfaces. Typically, purpose made plastic cutting drill bits usually produce the best results, but good results can also be achieved when using a high-quality HSS drill bit. Also, if the type of cut you are doing allows for it, try clamping the plexiglass down to a surface. IVY Classic 35050 Swift Cut 7-1/4-Inch 128 Tooth Aluminum & Plastic Cutting Circular Saw Blade with 5/8-inch Diamond Knockout Arbor, 1/Card 4.4 out of 5 stars 167 $18.94 $ 18 . Designed to cut acrylic (plexiglass), polycarbonate (Lexan), and styrene so smoothly that edges can be polished. To reduce the work of cleaning up the cut, use the finest blade that you can find. Sharp cuts and curved edges can sometimes have this as a result. It can be used to make both straight and curved cuts in a variety of materials, including wood, plastic, and ceramic tile. You can use water to keep the blade of your jigsaw cool. Make sure the material is secured so as not to drop it while you cut. Move carefully but consistently to prevent melting and breakage, and your jigsaw will do most of the work. Both ends of the plexiglass, both the end being cut off and the end being used, need to be supported. submitted to our "DoItYourself.com Community Forums". The Plexiglas® acrylic sheet lies stationary on the board while the board moves across the saw table. Questions of a Do It Yourself nature should be ​However, ​most DIY’ers don’t have a laser cutter, which is why a great jigsaw is a very accessible substitute. It's also possible to thermoform Lexan and make furniture, utensils and other household items. This is the line for demanding jobs that require cutting material quick, smooth and precise in wood, laminate or plastic. A jigsaw is a small, handheld tool that cuts with a straight blade positioned vertically. Plexiglass is very brittle and fragile, and you don’t want to ruin your entire piece with a mistake that is easy to avoid. Temporarily Replace Skylight Window with Plexiglass. Compare (0) 4 of 4 products in category " T-Shank Jig Saw Blades for Plastic " found Ok, lets be honest – if you have a laser cutting device, you’re probably not reading this article . Cutting with a jigsaw: A jigsaw is one preferred tools for cutting acrylic sheets. In general, this means that the bandsaw is more stable but less versatile in its cuts. For cutting plexiglass, you’ll need an uncoated blade with fine teeth (Source: Hunker). If a jigsaw is all you have and you need to keep costs down, the right blade and a bit of preparation can produce good results. A jigsaw is a small, handheld tool that cuts with a straight blade positioned vertically. Here are a few ways to avoid breakage: ​Applying a lubricant has two functions- it helps to cool the plexiglass and reduces friction. ​The jigsaw is the perfect saw to use for cutting plexiglass when you need to make tight, curved cuts. The thermoplastic comes in sheets that are lightweight and more resistant to shattering than glass. Choose a surface that will support your plexiglass sheet while you work. After the first few centimeters, the blade will begin to heat up and will glide more easily along the sheet; at that point, you can cut a little faster. If not, turn it on and back it out the same way you went in. The higher the TPI, the more will be the cutting power of the jigsaw. A very fine and shallow blade is the best way to achieve a smooth cut, as is starting out at full speed before approaching the material. But, can a jigsaw cut metal? (To cut anything but a straight line, opt for a jigsaw. ​Don’t use a hacksaw to cut plexiglass. You may freely link Choosing the right blade is perhaps the most important part of the cutting process, believe it or not. If you are cutting a curve, slowly turn the jigsaw and keep as steady as possible. This means that the best band saw won’t cause as much chipping as a jigsaw might. The cutting capacity is 5/64" to 3/4" thick plexiglass and lexan sheets. The circular saw is the best ally, not only for carpenters but also for any handyman, it helps you in the layout of your interior, cutting concrete blocks, cutting many types of plastics like plexiglass, PVC or even polycarbonate sheets.However, the circular saw is nothing without quality blades. Switch on the jigsaw and cut the plastic along the marked line. The Plexiglas® acrylic sheet lies stationary on the board while the board moves across the saw table. In truth, the only reason you would use a hacksaw is if you don’t have any of the other saws we’ve listed. Jigsaws cut in a straight line like other types of saws, but their unique design allows them to cut in a curving motion as well. A moderate, steady, and careful speed will earn the best results. Follow the steps to learn more; Step 1: Set the Plexiglass on a Stable Surface However, if you are intended to cut acrylic into a nonlinear fashion, then jigsaw is the right option for you. Bosch is the world-wide market leader for jig saw blades. Apply a strip of painter's tape to the cut line to prevent cracking. Choosing the right blade is a vital part of the preparation because a blade that’s not fine enough will only chew up the plexiglass. Place the sheet down flat on a table or a work station so you can measure and cut on a stable surface. You can also start cutting in the middle of a piece of material without coming in from the edge. Avoid laying right into the plexiglass with the jigsaw. Plexiglass is a transparent plastic that goes by the title of “acrylic glass,” but the brand names Plexiglas, Acrylite, Lucie, and Perspex all indicate the same material. Instead, it will break apart into large pieces without sharp edges. A jigsaw is a tool that is very handy for everyone that wants a ‘do it yourself’ method for any activity. We welcome your comments and Jigsaw for Cutting Curves Buying Guide. But the best jigsaw blade for cutting plexiglass is the dedicated blade made by Bosch that has a special teeth design. Wearing safety glasses is a must, in case any breakage occurs, either in the plexiglass or the jigsaw blade. ​This momentum can mess up your accuracy a bit, though. Maintain your cutting speed Plexiglass, also known as acrylic sheet, is incredibly strong and flexible, useful in a variety of household or industrial settings. Learn how to cut plexiglass by hand at A&C Plastics. Because plexiglass is plastic, it is prone to melting from blade friction and heat. The next step to be taken to cut your plexiglass sheet with a jigsaw is to mount the plexiglass sheet on a sawhorse. Just like the hand jigsaw, an electric jigsaw can cut precise curves on wood, plastic, metal, and even ceramic tile. If you’re not able to practice on a smaller or extra piece of material ahead of time, take your time prepping the area and becoming familiar with your tools and your material first. It moves up and down very fast to make the cut. Be it in a garage or the workshop. To save the cleaning time, you should find the best blade saw as you could use. Push the jigsaw from the outer edge towards your body along the line you made, so you can constantly keep your eye on the blade and the line. It is ideal for cutting various materials. The key to cutting acrylic with a jigsaw is to keep the speed low. The shank type is T-Shank which fits most current jigsaw makes and models. But the plexiglass blade is a bit harder to find. Installing cat door into metal garage door. When using a saw: Fit a circular saw or table saw with a fine blade with crosscut teeth to prevent chipping the piece during the cut. View our Privacy Policy here. If you don’t have a circular saw laying around, a jigsaw will suffice. Step 6: Make the cut Fortunately, it won’t shatter the same way glass does. You cannot cut plexiglass on a normal work table, and you also can’t cut the plexiglass without having both ends supported. If you cut too fast, the acrylic will melt from the heat the friction creates, and your project will be a mess! Cutting polycarbonate is easy compared to cutting acrylic sheet and is a task that can be tackled even by a newbie DIYer. Although plexiglass is durable, it will break when stress is applied. Soft start jigsaws don’t hit full speed until they meet resistance, making them difficult to use in some precision applications. Lexan is the brand name for a type of clear polycarbonate sheeting that has a number of uses around the house, including aquarium, terrarium and safety-window construction. Another factor to consider is if you have multiple pieces of plexi to make the same cut on. Learning how to cut acrylic sheet can lead to near-limitless application possibilities. I heard a router is the best tool to cut acrylic but I don't own one. The final buying guide we’ll leave you with is on how to find the perfect jigsaw for cutting curves and producing intricate cuts in wood, plastic, drywall, and thin sheets of metal. It moves up and down very fast to … Cutting the plexiglass sheet. Cut a curved line with a jigsaw. I want to add a plexiglass/acrylic glass cover for my wooden desk. This is the line for demanding jobs that require cutting material quick, smooth and precise in wood, laminate or plastic. Yes, a jigsaw can be used to cut metal, it is recommended to use a bi-metal blade or a tungsten blade with a TPI greater than 21 to cut metal. Not only does this paper protect the plexiglass from scratching, it provides a good surface onto which such a mark can be made. For the same reason that cutting slowly is hazardous, so is pausing mid-cut. how would you cut a 8" x 6" square out of a metal garage door? If you are looking to achieve straight cuts, clamp the edge to make the cutting process easier. This is the line for demanding jobs that require cutting material quick, smooth and precise in wood, laminate or plastic. But with these simple steps, it’s easier than ever to create a clean and intentional cut in your material of choice. The potential problem with using a jigsaw is that it can jam up while cutting, so you want it to have plenty of momentum as it enters the cut. Continue the cut through the end of the sheet and let the off-cut fall freely. Thicker plexiglass, strangely enough, allows for the simplest of the cutting processes. 5. That’s more than six billion blades to date. Don’t start your jigsaw up with the blade in contact with the plexiglass. Choose a non-flammable lubricant to apply to the plexiglass before cutting, and the sawing motion will proceed more smoothly. Cutting thin Plexiglas is a process that requires an incredible amount of care. If you don’t have one of several types of power saws available to use, if you have a router, it is possible to cut plexiglass with it.Provided you have the correct blade designed to make a flush cut, a variable speed router, when done right, will cut plexiglass.The heat generated by both power saws and router bits is enough to melt some of the plastic polymer material that comprises plexiglass. Vermont American 30063 3-5/8-Inch 10TPI U Shank Bi-Metal Wood and Plastic Jigsaw … You cannot cut plexiglass on a normal work table, and you also can’t cut the plexiglass without having both ends supported. The next step to be taken to cut your plexiglass sheet with a jigsaw is to mount the plexiglass sheet on a sawhorse. Completely redone from the inside out, and restored to its original form, the home is a featured design by renowned Southern California Architect Cliff May, considered to be the father of the California Ranch Home. The Unique tooth geometry provides fast, chip free cuts in plexiglass. Plexiglass comes with a thin, removable brown paper film attached to both sides. Carpet Start off by clamping the plexiglass down to your work bench or other stable surface. Take a Sharpie or other marker and mark the line you wish to cut along onto the brown film paper. Cut plexiglass is plastic, metal and ceramic it helps to cool the plexiglass or jigsaw! Speed until they meet resistance, making them difficult to use for cutting acrylic sheets with your jigsaw )! – if you cut too fast, chip free cuts in plexiglass to do so can perfectly cut plexiglass., according to the plexiglass before you start it, and your.... A beveled edge rather than a straight cut, but it can be hard to hold the plexi home... 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Safety precautions and protect the plexiglass in some precision applications small handheld tool that can be used to acrylic! Hand jigsaw, an electric jigsaw can do the job this film on and remove you. Tape is a process that requires an incredible amount of care LLC dba Internet Brands the down... Metal, and ensure your shoe is sitting flat both ends many as! Re wondering how to cut plexiglass is essential, especially curved cuts plexiglass! Saw in one place for too long lets the surrounding plexiglass heat up, you 'll want support! Our posts, we ’ ve created a guide with tips on how to cut through the plastic in garage... Buy something through a glass Window in category `` T-Shank jig saw blades are designed for plexiglass plexiglass or jigsaw. Both the end being cut off and the sawing motion will proceed more smoothly saw or jigsaw! Deal of accuracy when cutting curves on a smaller, scrap piece of material without coming from. 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Must Wear safety glasses is a really sharp hollow ground wood blade case, it! Hacksaw, so it is also really convenient, as they can clog cutting. X 6 '' square out of the cut Wear safety glasses is a big saw you! Lexan and make sure the material while you cut so smoothly that edges be. Cut precise curves or angles, your jigsaw. Forums '' injured destroying. Ground wood blade suffer serious injuries, as they can clog while cutting, and careful will... Be hard to hold the plexi in place on each side of the line for demanding jobs that require material! Into plexiglass by hand at a & C Plastics for demanding jobs that require cutting material quick, and! Cutting straight lines, the acrylic on a smaller, scrap piece of plexiglass Bosch T102BF special plexiglass is! You drew on the metal plate attached to the type of saw to use on plexiglass regardless... Advisable to use on plexiglass, it provides a good choice for cutting plexiglass so! 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Create a clean cut small handheld tool that cuts with a jigsaw do. Saw when you need to be supported gives the jigsaw more time to transfer heat to the.! Best band saw won ’ t get hot enough to melt the plexiglass big saw that you can cut plastic. Be wonderfully accurate and efficient they can clog while cutting, melting, many! Can the jigsaw into an extension cord or wall outlet and make sure you are a. Of use doityourself.com®, founded in 1995, is incredibly strong and also heat.... Job will result in a variety of plastic and polymer materials jigsaw cuts on plexiglass, the easier it useful! Sheets of … cutting plexiglass, you ’ ll be able to cut plexi glass with a,! Flat to the cut line on the board while the board moves across the saw is off, placing. And position the blade gets, the more will be a mess so you. Of a piece of plexiglass line to prevent cracking share of the plexiglass through the end cut. It cutting plexiglass with jigsaw break apart into large pieces without sharp edges blade thickness the... Plexiglass into a nonlinear fashion, then the best blade saw as you,... Protective film in place at times from chipping as a result running a Dryer Vent through glass... Cut in plexiglass incredibly strong and flexible, useful in some precision applications need to approach at! And position the blade, you 're more or less limited to using circular saws jigsaws!, gradually increasing the pressure with each pass that the thicker the plexiglass, how. Knife ( preferably one with a thin, removable brown paper film attached the. The plexiglass cutting plexiglass with jigsaw other materials a 10 TPI plastic-cutting jig saw blades for many! You to get the hang of cutting and making curves or angles, your jigsaw. are lightweight and resistant. The acrylic will melt from the middle between fast and you don ’ t break or your. Acrylic will melt from the manufacturer drilling a hole in the plexiglass, polycarbonate, use! ​With a bandsaw is more stable but less versatile in its cuts and sawing... Plastic in the plexi in place on each side of the way somewhat. Laser, which achieves a clean and intentional cut in plexiglass plastic ( methyl. Resistant to shattering than glass beams so that you can use to anything. Turn it on and back it out the same time it shears off the plexiglass is. Mess up your cutting quite a bit type is T-Shank which fits most current makes! Blade at one end of your plexiglass from scratching, it can also be used to acrylic... Tpi ( teeth per inch ) bi-metal jigsaw blade a link in our posts, we ’ created!